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Siddall & Hilton Merchandise invests in automation because it pursues production excellence

As a part of its dedication to forcing operational excellence and production efficiencies, main welded metal mesh producer Siddall and Hilton Merchandise has invested in two cutting edge automation initiatives designed to additional streamline its processes and boost up the corporate’s adventure to being recognised as a world-class producer.

The Yorkshire-based trade, which is the United Kingdom’s greatest producer of business welded mesh and perimeter fencing panels, partnered with Sewtec, a world marketplace chief in bespoke equipment and automation, to broaden a robotic to automate the method of packaging and banding its completed product – it’s believed to be the one robotic of its kind in the United Kingdom.

The innovation follows the commissioning of Siddall and Hilton Merchandise’ EVG-LGR102 welding device in August 2021 which has a considerably sooner throughput than different manufacturing traces on website online, inflicting next ‘bottle necks’ within the procedure as standard product dealing with strategies had been merely now not fast sufficient, leading to inefficiency and needless downtime of round 10%. Sewtec was once known as an automation spouse and, in combination, the 2 companies advanced a technical option to the problem with a completely built-in pallet de-stacking instrument introducing pallets into the manufacturing line routinely.

A 5 axis robotic has additionally been built-in into the manufacturing line to ‘select & position’ and rotate if important the mesh after welding and routinely stack directly to a pallet; as soon as the pallet is absolutely assembled, it’s routinely transferred to an in-line computerized banding device the place edge coverage is carried out and the product banded, presenting a whole pallet/bundle on the finish of the manufacturing line for both warehouse and or dispatch.

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Having began the automation venture in June 2021, it handed the manufacturing facility acceptance level and was once put in into the manufacturing line in summer time 2022. It’s now absolutely operational.

Siddall and Hilton Merchandise’ robotic which automates the method of packaging and banding its completed product is thought to be the one robotic of its kind in the United Kingdom

Andy Dawson, operations director at Siddall & Hilton Merchandise, explains: “We’re smartly mindful {that a}utomation will play a very powerful function in serving to us realise our decision to be a world-class trade with those initiatives marking our first vital step into robotics. Following the commissioning of our latest £2m welding device closing 12 months, the desire for a swifter, automatic stack and wrap palletiser got here into get started reduction – in some circumstances the road is 90% sooner than standard mesh welding machines when generating usual panels, and our operators have had to stay preventing the road while they sell off and pack the goods.

“Having checked out other automation firms, we had been truly inspired by way of Sewtec when it comes to their idea, stage of expertise and communique. They’ve greater than lived as much as our expectancies and, all being smartly, that is best the start of what we will reach in combination.

“Via making an investment on this subtle generation, we have now been in a position to recuperate the potency losses of round 10% while additionally making improvements to the total well being and protection of our workers thru a discount in handbook dealing with. It’s forward-looking initiatives akin to this which can assist in making us extra aggressive globally and shape a very important a part of our bold expansion plans.”

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Andy Perks, head of gross sales at Sewtec, commented, “We’re truly happy to be operating with Siddall & Hilton Merchandise. The 2 companies align completely and we’re off to a perfect get started in this automation adventure. With such a lot scope for long run endeavours in combination, we’re assured there will probably be additional thrilling initiatives forward.”

Processing over 22,000 miles of cord a month, Siddall and Hilton Merchandise is the United Kingdom’s greatest producer of business welded metal mesh for high-security fencing, normal fencing and business mesh panels. With a heritage stretching again 127 years, the corporate is continuous to develop its group of workers with the recruitment and coaching of latest mesh operators in addition to a variety of building programmes to upskill its crew.

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